Реакторы UA с стеклянной облицовкой

Designed for high-performance processing in the pharmaceutical, chemical, agrochemical, and biotech sectors, UA Reactors by Universal Glasteel Equipment (UGE) represent the cutting edge of precision and durability. These monoblock glass-lined reactors are available in capacities ranging from 300 to 4000 gallons, offering unmatched reliability, corrosion resistance, and process flexibility.

Each UA Reactor is constructed without main flange openings, enhancing strength and leak prevention. Fitted with a Cryo lock agitator and quick seal removal system, the reactors allow effortless maintenance and secure operation. The adjustable pipe legs ensure optimal alignment and installation stability, while the agitating jacket nozzles promote superior heat transfer dynamics within the vessel.

Manufactured to international standards (DIN, ASME, BS, PED), these reactors feature helical gearboxes with additional bearings, ensuring mechanical stability during intensive mixing processes. Glass linings are available in Standark Blue, Stansnow White, or Stansky Blue finishes, with mild steel or stainless steel options for structural materials.

Техническая спецификация

Construction Material: Stainless Steel or Carbon Steel
Pressure Range: Designed for full vacuum to standard pressure applications
Capacity Range: 300 Gallons to 4000 Gallons (approx. 1,135 to 15,140 Litres)
Design Standards: DIN, ASME, BS, and PED-compliant designs
Manufacturing Standards: ASME Section VIII Div.-I, ISO 9001:2015, ISO 14001:2015, ISO 27001:2022, ISO 45001:2018
Compliance Options: CE, PED, GMP, FDA-ready configurations
Additional Features:

Monoblock Construction (no main flange openings)
Heating/Cooling Jacket with Agitating Nozzle
Various Agitator Types: Anchor, Cryo CBT, Propeller, CBRT, TBF, and Combinations
Взрывозащищенный двигатель IE3
Внутренние механические уплотнения (одинарные или двойные)
SMART SEAL® System for Gasket-Free Manhole Protection
Adjustable Pipe Legs for Installation Stability

Размеры

Примечания:

Все размеры указаны в дюймах (в миллиметрах), а объем — в американских галлонах.

Размеры

Вместимость в галлонах	Идентификатор судна d1	Наружный диаметр рубашки d2	Span d3	H1	H2	H3	H4	H5	Общий объем в галлонах	Объем куртки в галлонах	Heat Transfer Area in sq.ft	Мощность двигателя в л.с.	Вес пустого устройства в фунтах
300	48” (1219)	54.0” (1372)	23” (584)	38.49” (978)	89.63” (2277)	48” (1219)	4.25” (108)	18” (457)	384	75	53	5.0	4,794
500	48” (1219)	54.0” (1372)	23” (584)	56.58” (1437)	92.38” (2347)	73” (1854)	4.25” (108)	18” (457)	580	115	80	7.5	6,154
1000	60” (1524)	66.0” (1676)	29” (1737)	56.62” (1438)	135.30” (3435)	89.3” (2269)	4.25” (108)	18” (457)	1114	171	122	10.0	8,380
1500	78” (1981)	84.5” (2146)	33” (838)	59.05” (1500)	137.50” (3493)	87.5” (2223)	4.50” (114)	18” (457)	1869	238	158	15.0	12,549
2000	78” (1981)	84.5” (2146)	33” (838)	59.05” (1500)	156.53” (3976)	106.5” (2706)	4.50” (114)	18” (457)	2262	285	191	20.0	17,022
3000	96” (2438)	103.1” (2619)	41” (1041)	66.79” (1696)	165.44” (1451)	105.5” (2680)	5.00” (127)	18” (457)	3391	391	236	25.0	20,600
4000	96” (2438)	103.1” (2619)	41” (1041)	66.79” (1696)	195.44” (4964)	137.5” (3492)	5.00” (127)	18” (457)	4395	480	300	30.0	27,945

Ориентация сопла

Вместимость в галлонах	Насадки для сосудов и крышек													Муфтовые соединения 3000#
Вместимость в галлонах	N1	L	B	K	N2	N3	N4	N5	N6	N7	N8	N9	N10	N11 a,b	N12 a,b	N14 a,b	N15 a,b	N18	N19
300	12”×16”	4”	4 3/8 дюйма	3”	4”	3”	6”	3”	4”	2”	2”	-	-	1 1/2 дюйма	1 1/2 дюйма	1 1/2 дюйма	2”	1/2”	1/2”
500	12”×16”	4”	4 3/8 дюйма	3”	4”	3”	6”	3”	4”	2”	2”	-	-	1/2”	1 1/2 дюйма	1 1/2 дюйма	2”	1/2”	1/2”
1000	14”×18”	4”	4 3/8 дюйма	4”	4”	4”	8”	4”	4”	2”	2”	-	-	2”	1 1/2 дюйма	1 1/2 дюйма	3”	1/2”	1/2”
1500	14”×18”	4”	4 3/8 дюйма	4”	6”	8”	4”	4”	4”	8”	6”	2”	2”	2”	1 1/2 дюйма	1 1/2 дюйма	3”	1/2”	1/2”
2000	14”×18”	4”	4 3/8 дюйма	4”	6”	8”	4”	4”	4”	8”	6”	2”	2”	2”	1 1/2 дюйма	1 1/2 дюйма	3”	1/2”	1/2”
3000	18”	4”	6”	4”	4”	6”	8”	4”	4”	8”	6”	4”	-	3”	2”	2”	4”	1/2”	1/2”
4000	18”	4”	6”	4”	4”	6”	8”	4”	4”	8”	6”	4”	-	3”	2”	2”	4”	1/2”	1/2”

Варианты поставки

Материалы: нержавеющая сталь, углеродистая сталь

‍Pressure Vessels: Monoblock construction with seamless design for enhanced durability and leak prevention

‍Glass Lined Reactors: Available in Standark Blue, Stansky Blue, and Stansnow White finishes

‍Customisation: Tailored configurations including agitator types, nozzle arrangements, and accessories to meet diverse process requirements and industry standards

Преимущества

High Chemical Corrosion Resistance: Glass-lined interior protects against aggressive acids, alkalis, and solvents, ensuring long equipment life.

‍Versatile Applications: Engineered to perform across multiple industries, accommodating diverse processes, pressures, and batch sizes.

‍Customisable Glass Colours: Available in Standark Blue, Stansky Blue (for pharma), and Stansnow White to align with process visibility and compliance needs.

‍Seamless Monoblock Construction: Eliminates main flange joints, reducing leakage risks and enhancing pressure containment and mechanical integrity.

‍Easy Maintenance & Operation: Quick seal removal system, Cryo lock agitator, and SMART SEAL® design reduce downtime and simplify servicing.

‍Enhanced Thermal Efficiency: Agitating nozzles and optimised jacket design improve heat transfer for precise temperature control.

Приложение

Chemical Industry: Suitable for reactions involving pressure, temperature, gases (e.g., hydrogenation, chlorination), and corrosive catalysts.

‍Pharmaceutical Industry: Designed for high-purity, non-contaminating processes in API synthesis, formulation, and intermediate production.

‍Biotechnology & Life Sciences: Supports sterile and controlled environments for biologics, fermentation, and sensitive compound processing.

‍Agrochemical Industry: Handles aggressive chemicals with precision for pesticide, herbicide, and fertiliser manufacturing.

‍Food & Beverage Industry: Provides hygienic and corrosion-resistant processing for food-grade ingredients and additives.

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Реакторы UA с стеклянной облицовкой

Реакторы UA с стеклянной облицовкой

Техническая спецификация