Reactores UT revestidos de vidrio

Engineered for high-performance mixing in compact batch processing, UT Reactors from Universal Glasteel Equipment (UGE) are designed with flanged-type construction and larger diameter agitators to deliver precise, efficient results across pharmaceutical, chemical, and biotechnology industries.

With a capacity range from 30 to 200 gallons, UT Reactors are ideally suited for pilot-scale production, R&D applications, and small-batch manufacturing. These reactors feature an intermediate bearing support system, enabling higher agitator speeds while ensuring operational stability. The inclusion of agitating nozzles within the jacket enhances flow dynamics, promoting consistent heat transfer and temperature control.

Constructed from stainless steel or carbon steel, UT Reactors are glass-lined in a choice of Standark Blue, Stansky Blue, or Stansnow White finishes—tailored to suit varied processing requirements, including pharmaceutical-grade operations. A range of agitator types is available, including Anchor, CBRT, TBF, CBT, and dual-stage configurations, offering flexibility for diverse mixing profiles.

Additional features include the SMART SEAL® system for gasket-free manhole protection, STAN Balancer for safety during lid handling, and Nozzle Cleaning Ring for improved hygiene post-processing. Optional components such as Baffle Cum Dip Pipe, Tantalum-Tipped Baffles, and Conductive Beaver Tail Baffles further enhance performance, safety, and static protection.

Especificaciones técnicas

Construction Material: Stainless Steel or Carbon Steel
Pressure Range: Designed for vacuum and standard pressure applications
Capacity Range: 30 Gallons to 200 Gallons (approx. 115 to 760 Litres)
Construction Type: Flanged-type construction with larger diameter agitators
Design Standards: DIN, ASME, BS, and PED-compliant designs
Manufacturing Standards: ASME Section VIII Div.-I, ISO 9001:2015, ISO 14001:2015, ISO 27001:2022, ISO 45001:2018
Compliance Options: CE, PED, GMP-ready configurations
Additional Features:

Heating/Cooling Jacket with Agitating Nozzle for improved heat transfer
Intermediate Bearing Support System for high-speed agitators
Various Agitator Types: Anchor, CBT, CBRT, TBF, CBRT + TBF, Propeller
Flame-proof IE3 Motor
In-house Mechanical Seals (Single or Double)
SMART SEAL® System for gasket-free manhole protection
Adjustable Pipe Legs for enhanced alignment and stability

Dimensiones

Notas:

All dimensions are in Inches (in MM) and volume is in US Gallons

Dimensiones

Capacity in Gallons	Vessel ID d1	Jacket ID d2	d4	H1	H2	H3	H4	H5	Total Volume in Gallons	Jacket Volume in Gallons	Heat Transfer Area in Sq.ft	Motor Capacity in H.P	Empty Weight in lbs
30	20” (508)	24” (610)	9 1/4” (235)	48” (1219)	5 5/8” (143)	24 3/4” (629)	3” (76)	18” (457)	32	13.6	9.3	1.5	1,750
50	24” (610)	28” (711)	11” (280)	48” (1219)	6 1/2” (165)	28 3/4” (730)	3” (76)	18” (457)	55	18.4	13.1	1.5	1,936
100	32” (813)	36” (914)	14 1/2” (368)	49” (1245)	14” (356)	36 1/4” (921)	3 1/2” (89)	18” (457)	147	30.0	22.8	2.0	4,050
200	40” (1016)	44” (1118)	18 1/4” (464)	51.6” (1311)	17 1/8” (435)	45 1/2” (1156)	3 1/2” (89)	18” (457)	284	45.0	37.8	3.0	6,621

Orientación de la boquilla

Capacity in Gallons	Vessel & Cover								Jacket Couplings 3000#
Capacity in Gallons	B	K	N1	N2	N3	N4	N5	N6	N11	N12	N13	N14	N15	N16	N19
30	2 3/8”	2”	4 3/8”	1 1/2”	2”	2”	1 1/2”	-	1 1/2”	1 1/2”	1 1/2”	-	-	-	1/2”
50	2 3/8”	2”	4 3/8”	1 1/2”	1 1/2”	3”	2”	-	1 1/2”	1 1/2”	1 1/2”	-	-	-	1/2”
100	2 3/8”	3”	8”	4”	4”	4”	4”	-	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1/2”
200	4 3/8”	3”	12”×16”	4”	4”	6”	4”	4”	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1 1/2”	1/2”

Opciones de suministro

Materials: Stainless Steel, Carbon Steel

‍Pressure Vessels: Flanged-type construction with intermediate bearing support for high-speed mixing

‍Glass Lined Reactors: Available in Standark Blue, Stansky Blue (for Pharma), and Stansnow White finishes

‍Customisation: Tailored designs with various agitator types, nozzle configurations, and accessories to suit specific process and compliance needs

Beneficios

High Chemical Corrosion Resistance: Glass-lined interior ensures durability against aggressive chemicals, acids, and solvents.

‍Compact Batch Flexibility: Ideal for pilot-scale production, R&D, and small-batch applications across multiple industries.

‍Customisable Glass Colours: Available in Standark Blue, Stansky Blue (for pharma use), and Stansnow White to suit specific process needs.

‍Enhanced Mixing Efficiency: Larger diameter agitators with intermediate bearing support enable high-speed mixing with stability.

‍Advanced Heat Transfer: Integrated agitating nozzles improve turbulence in the jacket for uniform temperature control.

‍Safe & Low-Maintenance Design: SMART SEAL® and STAN Balancer reduce maintenance needs and enhance operational safety.

‍Hygienic Operation: Nozzle Cleaning Ring and optimised nozzle layout support better post-batch cleaning and contamination prevention.

Aplicación

Pharmaceutical Industry: Ideal for pilot-scale and small-batch production with high purity and contamination control.

‍Chemical Industry: Suitable for precision mixing of reactive compounds under controlled pressure and temperature.

‍Biotechnology & Life Sciences: Supports sterile environments and sensitive biological processing in R&D and formulation stages.

‍Agrochemical Industry: Handles corrosive materials efficiently for small-scale pesticide, herbicide, and fertiliser development.

‍Food & Beverage Industry: Provides hygienic and controlled conditions for testing and producing specialised food-grade batches.

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Reactores UT revestidos de vidrio

Reactores UT revestidos de vidrio

Especificaciones técnicas